--- name: process-capability-calculator description: Process capability analysis skill with Cp, Cpk, Pp, Ppk calculations and specification compliance assessment allowed-tools: - Read - Write - Glob - Grep - Edit metadata: specialization: operations domain: business category: six-sigma-spc --- # Process Capability Calculator ## Overview The Process Capability Calculator skill provides comprehensive capabilities for analyzing process capability against specification limits. It supports multiple capability indices, normality testing, and defect rate estimation for both short-term and long-term performance assessment. ## Capabilities - Capability index calculation (Cp, Cpk, Pp, Ppk) - Specification limit analysis - Process performance metrics - Normality testing - Non-normal data transformation - Capability histogram generation - PPM defect rate estimation ## Used By Processes - SIX-003: Process Capability Analysis - SIX-002: Statistical Process Control Implementation - QMS-004: Cost of Quality Analysis ## Tools and Libraries - Statistical software APIs - Quality analysis libraries - Data transformation tools - Visualization libraries ## Usage ```yaml skill: process-capability-calculator inputs: data: [10.2, 10.1, 10.3, 10.0, 10.2, 10.4, 10.3, 10.2, 10.5, 10.3] specification_limits: usl: 10.8 lsl: 9.2 target: 10.0 analysis_type: "short_term" # short_term | long_term normality_test: true outputs: - capability_indices - ppm_estimates - sigma_level - histogram_with_specs - normality_assessment - recommendations ``` ## Capability Index Formulas ### Short-Term (Potential) Capability ``` Cp = (USL - LSL) / (6 * sigma_within) Cpk = min[(USL - mean) / (3 * sigma_within), (mean - LSL) / (3 * sigma_within)] ``` ### Long-Term (Actual) Performance ``` Pp = (USL - LSL) / (6 * sigma_overall) Ppk = min[(USL - mean) / (3 * sigma_overall), (mean - LSL) / (3 * sigma_overall)] ``` ## Capability Interpretation | Cp/Cpk Value | Interpretation | Sigma Level | |--------------|----------------|-------------| | < 0.67 | Very poor | < 2 sigma | | 0.67 - 1.00 | Poor | 2 - 3 sigma | | 1.00 - 1.33 | Marginal | 3 - 4 sigma | | 1.33 - 1.67 | Good | 4 - 5 sigma | | 1.67 - 2.00 | Very good | 5 - 6 sigma | | > 2.00 | Excellent | > 6 sigma | ## PPM Defect Rate Estimation | Cpk | PPM (one-sided) | % Yield | |-----|-----------------|---------| | 1.00 | 1,350 | 99.865% | | 1.33 | 32 | 99.997% | | 1.67 | 0.3 | 99.99997% | | 2.00 | 0.001 | 99.9999999% | ## Integration Points - Quality Management Systems - Statistical analysis software - SPC platforms - Customer reporting systems