--- name: sterilization-validation-planner description: Sterilization process validation planning skill for EO, radiation, and steam sterilization allowed-tools: - Read - Write - Glob - Grep - Edit - Bash metadata: specialization: biomedical-engineering domain: science category: Sterilization and Manufacturing skill-id: BME-SK-026 --- # Sterilization Validation Planner Skill ## Purpose The Sterilization Validation Planner Skill supports sterilization process development and validation for medical devices, ensuring sterility assurance levels per ISO standards and FDA guidance. ## Capabilities - Sterilization method selection guidance - Bioburden determination protocol - Dose setting (ISO 11137) or half-cycle development - IQ/OQ/PQ protocol templates - Sterility test requirements - Parametric release guidance - Revalidation scheduling - Material compatibility assessment - Biological indicator selection - Process challenge device design - Dose audit planning ## Usage Guidelines ### When to Use - Selecting sterilization methods - Planning validation activities - Developing validation protocols - Establishing revalidation programs ### Prerequisites - Product materials characterized - Packaging system defined - Bioburden data available - Sterilization facility identified ### Best Practices - Select method based on material compatibility - Validate worst-case configurations - Plan for ongoing process monitoring - Document all parameters thoroughly ## Process Integration This skill integrates with the following processes: - Sterilization Validation - Sterile Barrier System Validation - Design for Manufacturing and Assembly (DFMA) - Design Control Process Implementation ## Dependencies - ISO 11135 (EO) - ISO 11137 (radiation) - ISO 17665 (steam) - AAMI standards - Sterilization service providers ## Configuration ```yaml sterilization-validation-planner: methods: - ethylene-oxide - gamma-radiation - e-beam - steam - dry-heat validation-phases: - IQ - OQ - PQ sal-targets: - 10-3 - 10-6 ``` ## Output Artifacts - Method selection rationale - Bioburden protocols - Dose setting reports - IQ/OQ/PQ protocols - Validation reports - Parametric release procedures - Revalidation schedules - Monitoring plans ## Quality Criteria - Method appropriate for product - SAL target achieved - Validation protocols comprehensive - Material compatibility verified - Parametric release justified - Revalidation program established