# Hardware Setup

This guide provides a clean and simple overview of the hardware used in the **Edge-AI Induction Motor Fault Detection System**, along with wiring, module connections, and testbench layout. This documentation is optimized for GitHub (not academic format).

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## 🧩 1. Components Overview
Below is the list of all hardware used in the system.

### **Microcontroller & Display**
- **ESP32-S3 (USB-OTG)**
- **ILI9488 TFT LCD (3.5-inch, 480×320)**
- **Two Momentary Push Buttons** (UP/DOWN navigation)

### **Sensors**
- **3× PZEM-004T v3** power monitoring modules
- **801S Analog Vibration Sensor**
- **DS18B20 Temperature Sensor**
- **Current Transformers (CTs)** for AC current sensing

### **Motor Setup**
- Three-phase induction motor
- Dynamometer (load control)
- Magnetic Contactor + Relay (for safety shutdown)

### **Power Requirements**
- ESP32-S3 via USB 5V
- PZEM modules powered by AC line
- Sensors powered by 3.3V / 5V depending on type

---

## 🔌 2. Pin Configuration
### **ESP32-S3 to TFT (ILI9488)**
```

CS   → GPIO 10
DC   → GPIO 9
RST  → GPIO 7
MOSI → GPIO 11
SCLK → GPIO 12
MISO → GPIO 13

```

### **ESP32-S3 to Sensors**
```

PZEM RX → GPIO 16
PZEM TX → GPIO 15
Temperature (DS18B20) → GPIO 4
Vibration Sensor → GPIO 3 (ADC)
Buttons → GPIO 1 & 2

````

> **Note:** All PZEM sensors share the same UART but use **different Modbus addresses**.

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## ⚙️ 3. Wiring Diagram & Components

### All Components
![All Components](./images/all%20components.jpg)

### Schematic & PCB Design
![Schematic PCB](./images/schematic_pcb.jpg)

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## 📡 4. Sensor Installation Notes

### **PZEM-004T Modules**

* Phase A, B, C each uses a dedicated PZEM module
* Use the CT clamp around each phase wire
* Connect each module to the ESP32 via UART (shared bus)

### **Vibration Sensor (801S)**

* Mount directly on motor casing
* Use foam or glue for better mechanical contact
* Connect output to ADC pin (0–3.3V range)

### **Temperature Sensor (DS18B20)**

* Waterproof version recommended
* Attach near motor winding/outer frame
* Uses single-wire (1-Wire) protocol

---

## 🏗️ 5. Testbench Layout

### Full Research Setup
![Full Research Setup](./images/full%20researchsetup.jpg)

### Device Prototype
![Device Prototype](./images/Device%20Prototype.jpg)

Recommended placement:

* ESP32 + TFT mounted on front control panel
* PZEM modules placed in insulated box
* Wires routed cleanly to each measurement point
* Dynamometer installed for load simulation
* Relay + Magnetic Contactor inside electrical box

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## 🔧 6. Safety Notes

* Always isolate AC lines when wiring PZEM modules
* Use insulated CT clamps
* Secure the motor firmly to avoid vibration slip
* Avoid connecting TFT and UART cables loosely
* Ensure proper grounding for motor & electronics

---

## 📦 7. Folder Structure

```
docs/
├── images/
│   ├── all components.jpg
│   ├── schematic_pcb.jpg
│   ├── full researchsetup.jpg
│   ├── Device Prototype.jpg
│   ├── showing healthy no load.jpg
│   ├── bearing fault no load showing in display.jpg
│   ├── graph visualisation.jpg
│   ├── iot dashboard.png
│   └── confusion matrix.png
├── hardware_setup.md
├── model_training.md
├── evaluation_results.md
└── prognosis_algorithm.md
```

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# ✅ Hardware Setup Completed

Your hardware is now ready for firmware installation and TinyML deployment.